Taguchi Optimization for the Production of Optimized Sustainable Novel Aluminium MMC Using Squeeze Stir Casting Process

John Victor Christy, Abdel Hamid Ismail Mourad, Ramanathan Arunachalam

Research output: Chapter in Book/Report/Conference proceedingConference contribution

4 Citations (Scopus)

Abstract

This work aims to produce MMC composites of sustainable matrix. The Scrap Aluminum Alloy Wheel (SAAW) was used as a matrix and alumina as a reinforcement. The process parameters such as squeeze time and pressure, stirrer velocity, and die preheating temperature were designed for the development of alumina reinforced aluminum matrix composites (AMCs) using the Taguchi method. Mechanical analysis such as hardness, tensile, compression and wear properties were conducted on these stir-casted composites. The findings showed that adding of alumina to aluminum matrix has improved the mechanical and tribological efficiency. The optimized 9 approaches (L1 to L9) were obtained from the Taguchi study, and the L5 and L6 methods showed optimum mechanical properties with process parameters of 100 MPa squeeze strength, 30 to 40 sec squeeze time, 250 to 350 ° C die preheating temperature and 450 to 525 rpm stirrer pace. The Grey Relational Analysis (GRA) of Taguchi configured the method parameters on the basis of these results. It was inferred from the study that properties are process-dependent parameters. There are many possible industrial applications for these recycled MMC's that include automotive and aviation industries.

Original languageEnglish
Title of host publication2021 6th International Conference on Renewable Energy
Subtitle of host publicationGeneration and Applications, ICREGA 2021
PublisherInstitute of Electrical and Electronics Engineers Inc.
Pages205-210
Number of pages6
ISBN (Electronic)9781728183015
DOIs
Publication statusPublished - Feb 2 2021
Event6th International Conference on Renewable Energy: Generation and Applications, ICREGA 2021 - Al Ain, United Arab Emirates
Duration: Feb 2 2021Feb 4 2021

Publication series

Name2021 6th International Conference on Renewable Energy: Generation and Applications, ICREGA 2021

Conference

Conference6th International Conference on Renewable Energy: Generation and Applications, ICREGA 2021
Country/TerritoryUnited Arab Emirates
CityAl Ain
Period2/2/212/4/21

Keywords

  • Alumina
  • Aluminum Matrix Composites (AMCs)
  • Process optimization
  • Scrap Aluminum Alloy Wheel (SAAW)
  • Squeeze stir casting
  • Sustainable manufacturing
  • Taguchi method

ASJC Scopus subject areas

  • Energy Engineering and Power Technology
  • Renewable Energy, Sustainability and the Environment
  • Waste Management and Disposal

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